Industrial shelving manufacturing products must withstand loads between 50KG to 300KG. The manufacturing standards ensure product safety and reliability through strict quality control processes.
The main standards and requirements for industrial shelving include:
- ISO certifications
- Load-bearing specifications
- Material quality standards
- Surface treatment requirements
- Safety compliance documentation
The product specifications cover:
- Raw material selection criteria
- Manufacturing process controls
- Quality testing procedures
- Installation guidelines
- Load capacity verification
We provide detailed information about shelving production standards, material specifications, and testing requirements. Our factory maintains strict quality control processes to meet international manufacturing standards.
Manufacturing Standards and Certifications
The main manufacturing standards ensure product quality and safety for industrial shelving production.
ISO 9001:2015 Quality Standards
ISO 9001:2015 certification requires strict quality control systems for shelving manufacturers. The certification mandates documentation for:
- Equipment calibration records
- Training qualification details
- Design output specifications
Quality monitoring systems track production measurements and internal audit results. Production control requirements specify work instructions and process validation methods. Equipment maintenance, warehouse procedures, and quality control systems follow strict monitoring guidelines.
ANSI MH16.1-2012 Load Standards
ANSI MH16.1-2012 specifies load requirements for steel storage racks. Load capacity calculations include:
- Load ratio measurements
- Connector strength values
- Stiffness specifications
- Base plate details
- Seismic requirements
- Storage level numbers
- Frame specifications
- Environment requirements
Load application drawings must show specific loading details. Warning notices require permanent display near rack systems.
EN 15635 Installation Requirements
EN 15635 provides safety guidelines for storage equipment. Installation requirements specify:
- Building specifications
- Floor strength details
- Load accessory requirements
- Equipment layout standards
Safety inspection procedures require trained personnel for structure reviews and stability checks. Manufacturers provide assembly instructions for third-party installations.
Rack modification rules require:
- Unloading before alterations
- Supplier approval for changes
- Updated load warning notices
Equipment safety standards specify lift truck compatibility and aisle width requirements. Technical inspections and maintenance procedures follow documented guidelines.
The standards ensure product quality through testing protocols and regular audits. Our factory maintains ISO certification and follows all safety requirements for industrial shelving production.
Raw Material Selection Standards
The main steel materials we provide for industrial shelving include hot-rolled steel, coated steel flat products, and high elastic strength steel. Our factory maintains strict material quality standards for all metal components.
Steel Grade Requirements
Steel grade selection follows specific standards:
- EN 10025 hot-rolled steel products
- EN 10346 hot-dip coated steel flat products
- EN 10149 high elastic strength steel
- EN 10139 low carbon steel strips
Low carbon steel provides superior structural strength for shelving systems. Our factory uses cold-rolled steel E.G grade 1 quality for maximum durability.
Steel component selection depends on:
- Product specifications
- Environment conditions
- Load requirements
- Installation sites
Surface Treatment Methods
Our factory provides three surface treatment options:
Pre-galvanized Finish The upright components receive pre-galvanized treatment for scratch resistance.
Paint Application Process Paint finish includes:
- Degreasing with ceramic compounds
- Osmosed water washing
- Automated booth application
- Epoxy-polyester coating and oven treatment
The paint finish meets UNE EN ISO 13501 a2 – s1, d0 certification standards.
Hot-dip Galvanized Treatment This treatment protects against:
- Rust development
- Environmental damage
- Humidity effects
Hot-dip galvanized coating durability specifications:
- Rural areas: 100 years maximum
- Urban areas: 40-100 years
- Industrial sites: 20-40 years
- Marine zones: 10-20 years
Quality testing includes powder coating adhesion checks. Surface treatment passes 3mm diameter bend tests. Impact resistance shows no adhesion loss at 1.5x metal thickness.
The powder coating process uses electrostatic enamel application at 149 degrees C for 30 minutes. This creates fingerprint-resistant surfaces meeting ASTM standards.
Quality Control Testing Methods
Our factory conducts strict quality control tests for all shelving components. The testing procedures ensure structural integrity and product durability.
Load Testing Standards (50-300kg)
Load capacity testing measures shelf strength under different weights. The test specifications include:
- 50kg to 300kg per shelf load capacity
- 1200kg total bay capacity
- Weight distribution measurements
- Point load testing
- Stability verification
Powder Coating Tests
The powder coating quality check uses cross-hatch testing methods:
- Grid pattern cutting
- Adhesive tape application
- Rapid tape removal
- Results rating on scale from 0 to 5
Our factory performs daily coating tests. The testing equipment checks:
- Metal surface preparation
- Coating temperature control
- Material quality standards
Weld Testing Process
Nondestructive testing techniques check weld quality. The main inspection methods include:
Visual Checks
- Weld color inspection
- Bead size measurement
- Depth verification
- Heat zone examination
Equipment Testing Our factory uses testing machines for:
- Ultrasonic defect detection
- Magnetic crack inspection
- Joint examination
Quality records maintain test data for load capacity, coating adhesion, and weld strength. The testing equipment receives regular calibration for accurate measurements.
Production Process Standards
Our factory maintains strict production standards for industrial shelving manufacturing. The manufacturing process follows ISO quality requirements for all components.
Metal Processing Standards
The metal fabrication process uses:
- Steel coil straightening machines
- Automated punching equipment
- Precision cutting systems
- Profile forming machines
Main component production includes:
- Shelf parts
- Support frames
- Cross beams
- Upright structures
The components receive RAL color powder coating or DIN EN 10142 hot-dip galvanizing treatment.
Welding Standards
Our factory maintains ISO 3834-2 welding certification with three quality levels:
- EN ISO 3834-2 full requirements
- EN ISO 3834-3 normal requirements
- EN ISO 3834-4 basic requirements
Automated robotic welding systems ensure weld quality. The welding process prevents:
- Temperature control issues
- Heat generation problems
- Surface contamination
- Metal preparation defects
Assembly Quality Standards
Quality inspection points check:
- Component Quality
- Size specifications
- Material thickness
- Surface treatment
- Color standards
- Structure Quality
- Load capacity
- Beam stability
- Size accuracy
The production line uses automated monitoring systems. Quality control reduces repair costs following the 1-10-100 cost rule.
Quality management systems track production data for performance analysis. Our factory maintains strict quality standards for all shelving products.
Safety Documentation Standards
Our factory maintains complete safety documentation for industrial shelving products. The documentation includes safety certificates, load specifications, and compliance records.
Safety Certification Requirements
ISO 9001 certification validates quality management through:
- Customer service standards
- Leadership requirements
- Process controls
- Decision methods
- Quality improvements
- Staff management
- Business relationships
OSHAS 18001 certification confirms workplace safety standards. The certification requires risk control and accident prevention systems.
Load Documentation Standards
Load capacity signs measure 50 square inches minimum at system entry points. The signs show:
- Unit load limits per level
- Bay load capacity
- Storage level spacing
- Load calculation details
Rack modifications require professional design review. Beam location changes affect system load capacity. Load capacity signs need updates after system changes.
Material Safety Standards
Safety Data Sheets (SDS) provide material safety information. The standard format includes 16 sections:
- Product details
- Hazard types
- Material contents
- Safety procedures
- Fire safety
- Spill control
- Material handling
- Exposure limits
- Physical data
- Stability details
Employees must have access to safety data sheets. The documents show safety risks and protection methods.
Shelving installations above 5’9″ need fire safety records. Required documents include:
- Storage height limits
- Sprinkler clearances
- Fire safety ratings
- Building specifications
The documentation ensures proper installation and maintenance standards. Regular document updates maintain safety compliance requirements.
Manufacturing Standards Summary
Our factory maintains ISO 9001:2015, ANSI MH16.1-2012, and EN 15635 standards for industrial shelving production. The main products include metal storage solutions for supermarket and store requirements.
Business model: B2B Manufacturing advantages:
- Direct factory production
- Quality control systems
- Surface treatment options
- Automated welding processes
- Safety documentation standards
We have more than 12 years of industry experience providing customers with reasonable processing suggestions. No middle men ensures competitive pricing with high quality standards.
Main product features:
- Steel grade selections
- Surface treatment options
- Load capacity testing
- Quality certifications
- Safety documentation
Contact john@shopfittingmanufacturer.com for metal shelving requirements. Our factory provides complete technical support and product specifications for industrial storage needs.
FAQs
Q1. What are the key manufacturing standards for industrial shelving? The main standards include ISO 9001:2015 for quality management, ANSI MH16.1-2012 for load capacity, and EN 15635 for storage equipment installation. These ensure consistent quality, safety, and reliability in industrial shelving production.
Q2. How is the load-bearing capacity of industrial shelves tested? Load capacity testing involves evaluating shelves with weights ranging from 50kg to 300kg per shelf. This includes uniform load distribution analysis, point load capacity measurements, and structural stability assessments under maximum loads.
Q3. What surface treatments are used for industrial shelving? Common surface treatments include pre-galvanized finish for scratch-prone components, paint finish with multiple application stages, and hot-dip galvanized treatment for extreme conditions. These protect shelving from environmental factors and corrosion.
Q4. Why is welding certification important in shelving manufacturing? Welding certification, such as ISO 3834-2, ensures consistent weld quality through automated robotic welding procedures. This standardization is crucial to prevent issues like inadequate heat generation or surface contamination that could compromise weld integrity.
Q5. What safety documentation is required for industrial shelving? Essential safety documentation includes load capacity placards, Material Safety Data Sheets (MSDS), and safety certificates like ISO 9001 and OSHAS 18001. These documents ensure regulatory compliance, proper installation, and safe operation of industrial shelving systems.
