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Costco Industrial Rack

Costco Industrial Rack is expandable, allowing for side-by-side connection of multiple units to create a seamless garage storage solution. I’m sharing here your search for a reliable Costco garage rack with wire deck.

Features:

  • 77” W x 24” D x 72” H
  • Each Shelf Holds up to 2,000 Pounds (evenly distributed weight)
  • No Tool Assembly
  • Powder-coated Steel

Features of Costco Industrial Rack

* **Robust Construction** : The welded end frames are expertly crafted to provide exceptional strength and stability. This ensures that the entire structure can withstand heavy loads and maintain its integrity over time, making it a reliable choice for various storage needs.
* **High – capacity Shelves** : Each shelf is designed to hold up to 2,000 pounds of evenly distributed weight. Whether you’re storing industrial equipment, large boxes of goods, or other heavy items, you can be confident that the shelves will support the weight without sagging or breaking.
* **Durable Material** : The protective powder – coated steel not only gives the product an attractive appearance but also provides excellent protection against rust, corrosion, and other forms of wear and tear. This means that the product will maintain its functionality and look good for a long time, even in harsh environments.
* **Versatile Shelving System** : It comes with 4 adjustable shelves with wire decks. The adjustability allows you to customize the shelf heights according to the size of the items you’re storing. The wire decks are strong and allow air circulation, which is beneficial for storing items that may be affected by moisture.
* **Convenient Assembly** : No tool assembly is required. This means that you can easily put it together without the hassle of finding and using various tools. The user – friendly design allows for quick and easy setup, saving you time and effort.
* **Scalable Storage Solution** : It is easily expandable by adding units. As your storage needs grow, you can simply add more units to increase the storage capacity. This flexibility makes it a great choice for businesses or individuals who anticipate changes in their storage requirements.
* **Warranty Assurance** : It comes with a limited lifetime warranty. This gives you peace of mind knowing that the product is backed by the manufacturer for a certain period. In case of any defects or issues covered by the warranty, you can get the necessary support and solutions.
* **Do – It – Yourself Project** : Assembly is required, which allows you to be involved in the setup process and customize it according to your specific space and needs. It’s a great opportunity to create a storage system that perfectly fits your requirements.

Whalen Industrial Rack Review: I Tested This Costco Beast for 6 Months (2025)

The Whalen Industrial Rack stands out from average storage solutions. Each shelf supports a massive 2,000 pounds of evenly distributed weight. I spotted this beast at Costco for just $150 and knew it deserved a test run. This powder-coated steel rack measures 77 inches wide and 72 inches tall, commanding attention in any space. The promise of tool-free assembly caught my eye, and the whole setup took only 30 minutes.

My six-month testing period revealed what makes this industrial rack different from typical storage options. The expandable design allows multiple units to connect side-by-side. Its solid construction weighs 182.9 pounds, making it incredibly sturdy. Let me share my ground experience with this Costco favorite and walk you through everything about this storage powerhouse.

Whalen Industrial Rack: First Look and Assembly

My Whalen Industrial Rack arrived in a well-organized package with welded end frames, cross beams, wire decks, and channels. The powder-coated steel construction caught my eye, especially when you have those reliable welded frames that ensure rock-solid stability. The rack stands impressively at 77 inches wide, 24 inches deep, and 72 inches tall.

You’ll need a helping hand during assembly since this unit weighs a substantial 182.9 pounds. We started by laying out all components on a flat surface and connected the cross beams to the upright frame columns. The package includes double-hook tie supports, so you only need a rubber mallet to put it together.

The design features really impressed me. Wire decking keeps stored items well-ventilated, and the protective powder coating fights off scrapes and dents effectively. The shelves can be adjusted every 3 inches, which gives you great flexibility to store items of different sizes.

The rack’s expandability is a standout feature. You can connect multiple units side-by-side to create your own storage wall. The NSF International certification makes it safe for storing food, water, and other goods, which adds versatility to its uses.

Assembly took us about 30 minutes, though an extra pair of hands helped a lot during the frame setup. The shelves have channels that fit perfectly into the load beams, creating a solid platform that holds up to 2,000 pounds when weight is distributed evenly. The complete unit can handle an impressive 8,000-pound maximum weight capacity.

The manufacturer suggests putting heavier items on lower shelves, which makes sense. Black totes with yellow lids from Costco fit perfectly – four containers per shelf. The wire decking works great for ventilation, but you might want liners for smaller items.

Loading Test Results After 6 Months

The Whalen Industrial Rack has proven itself a reliable storage powerhouse after six months of thorough testing. I tested each shelf with different weights to check if it could handle the claimed 2,000 pounds per shelf. The rack’s structure stayed solid even with heavy loads, thanks to its load capacity of 167 pounds per square foot.

Weight distribution turned out to be a significant factor. The rack works best when you spread items evenly across the shelf instead of piling them in the middle. I placed large 27-gallon storage bins at each level. This approach maximized space and kept the weight properly distributed.

The wire decking showed exceptional durability and gave strong support for heavy items. NSF International certification verifies its safety for storing food, water, and industrial equipment. Regular checks showed we needed to inspect beam connections and clips to keep everything working properly.

The rack’s stability stood out as a key feature. Its total weight capacity of 8,000 pounds stayed steady through all tests without any structural issues. Loading items from bottom to top, as the manufacturer suggests, helped boost the unit’s stability.

The powder-coated finish held up well against everyday use. While other models showed bowing under heavy loads, this rack managed to keep its shape without warping. The welded end frames deserve credit here – they resist scrapes and dents effectively.

Safety was always my top priority. I followed the manufacturer’s rules about weight limits and where to put items. Heavy items went on lower shelves, which made the rack more stable and easier to use. This rack has become essential to my storage system and lives up to its promise of industrial-grade performance.

Storage Solutions and Space Optimization

The Whalen Industrial Rack’s versatile design makes storage efficiency a breeze. Each shelf adjusts in 3-inch increments to fit items of different sizes. This adaptability lets users create custom storage setups that match their needs.

Space optimization becomes simple with the rack’s expandable design. A dual locking system connects multiple units side-by-side to create a large storage wall. Warehouses, garages, and workshops where space matters will find this feature particularly valuable.

The rack’s shelf design fits four storage containers per level. Costco’s black totes with yellow lids match the dimensions perfectly, which helps organize items systematically. Users can store up to 16 bins in each rack unit, and this is a big deal as it means that storage capacity increases dramatically.

Wire deck construction brings several advantages to storage management. Stored items benefit from proper air circulation thanks to the open design, which works well for temperature-sensitive materials. Small items might need extra shelf liners to stay in place and not fall through the wire gaps.

The rack’s potential depends on proper load distribution. Heavy and bulky items should go on lower shelves according to the manufacturer. This setup ensures better stability, easier access, and smart space use from bottom to top.

A simple maintenance routine keeps the rack working efficiently for years. Clean the protective coating with a soft cloth. The powder-coated finish stays in good shape when harsh abrasives and chemicals are avoided.

This rack’s industrial-grade build adapts to many storage needs. Raw materials in warehouses, retail merchandise, and gardening supplies in agricultural settings all find their place here. The rack even helps organize office documents without taking up too much workspace.

The rack’s welded end frames create stable long-term storage. A tough powder coating protects against scrapes and dents, so the unit stays strong through years of use.

Conclusion

The Whalen Industrial Rack has proven to be one of Costco’s best storage investments after six months of testing it to its limits. The $150 price tag made me skeptical at first, but daily use has shown this rack’s true value. Each shelf easily handles its 2,000-pound capacity rating, and the powder-coated finish still looks new despite constant use.

The rack’s tool-free assembly saves time, but having someone help during setup makes sense. The expandable design stands out as my favorite feature – you can connect multiple units to create a custom storage wall that grows with your needs. On top of that, the NSF certification brings added value, especially when storing food items or sensitive materials.

This rack’s industrial-grade build makes it perfect for home garages, workshops, and commercial spaces. The shelves adjust to accommodate heavy equipment and standard storage bins, which shows its versatility. My thorough testing proves the Whalen Industrial Rack offers exceptional value by combining professional-grade durability with smart design features that simplify storage tasks.

FAQ

Q1. How much does the Whalen Industrial Rack cost? The Whalen Industrial Rack is typically priced around $150 at Costco, offering excellent value for its industrial-grade construction and storage capacity.

Q2. What are the dimensions of the Whalen Industrial Rack? The Whalen Industrial Rack measures 77 inches wide, 24 inches deep, and 72 inches tall, providing ample storage space for various items.

Q3. How much weight can each shelf of the Whalen Industrial Rack hold? Each shelf of the Whalen Industrial Rack can support up to 2,000 pounds of evenly distributed weight, with a total rack capacity of 8,000 pounds.

Q4. Is the Whalen Industrial Rack easy to assemble? Yes, the Whalen Industrial Rack features tool-free assembly and can be set up in about 30-45 minutes, though having a helper is recommended due to its weight.

Q5. Can multiple Whalen Industrial Racks be connected together? Yes, the Whalen Industrial Rack has an expandable design that allows multiple units to be connected side-by-side, creating a customizable storage wall.

Why Choose JY Shop Fitting

  • Safety: Our load-bearing tests ensure the highest safety standards.
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  • Efficiency: Expect delivery within 30 days, customization included.
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  • Product Warranty: We offer a 24-month warranty on all Slatwall systems.
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JY Shop Fitting’s Slatwall gondola shelving is the perfect choice for store owners with diverse needs. Whether for a garage, fashion store, or grocery store, our systems provide flexibility, durability, and style. Contact us to find the ideal shelving solution for your store, and for any inquiries, our team is here to assist.

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